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Aerospace Technology Projects

Project summary

The South West of England is one of the most diverse and capable aerospace regions in the world. The region is home to major aerospace companies including: Airbus, Rolls-Royce AgustaWestland, GKN Aerospace, GE Aviation Systems, BAE Systems, Messier-Dowty, Cobham, Meggitt, Thales, Ultra Electronics, Honeywell, MBDA, Moog, Boeing and Qinetiq amongst others.  The region’s proud aerospace tradition stretches back over 100 years.

The South West RDA is involved in a range of technology programmes and provides funding to support the continued presence of the industry in the region.

Main messages

In the South West of England, significant levels of private and public sector investment is ensuring that the industry remains at the forefront of technology and innovation while simultaneously meeting environmental challenges

As part of the UK’s National Aerospace Technology Strategy (NATS), the region has invested in large R&D demonstrator programmes such as Environmentally Friendly Engine (EFE), ASTRAEA (civil unmanned air systems) and Next Generation Composite Wing (NGCW)

The world-class universities of Bristol, Bath, Exeter, University of the West of England (UWE) and Plymouth provide leading-edge R&D expertise as well as highly educated and skilled workforce. Particular specialisms include composite materials, aerodynamics, additive layer manufacturing, advanced machining and systems engineering

Aerospace plays a key role in developing new, low carbon technologies. The RDA’s aim is to encourage investment in these technologies and provide the mechanism for this knowledge to be shared within the industry and beyond.

Facts and figures

RDA investments in aerospace R&D projects since 2005 include

  • Coral Reef, composite materials research programme: £3.3 million
  • ASTRAEA, civil unmanned air vehicles (UAVs): £2.1 million
  • 2005-2008 completed. ASTRAEA II due to commence 2010.
  • Rolls-Royce, Cobham, Thales
  • IW (Integrated Wing): £2.8 million
  • 2006-2008 completed. Feeds into NGCW.
  • Airbus, Messier-Dowty, GE Aviation, Bath & Exeter universities
  • EFE (Environmentally Friendly Engine): £2.5 million
  • 2006-2011
  • Rolls-Royce
  • NGCW (Next Generation Composite Wing): £8 million
  • 2009-2012
  • Airbus, GE Aviation, Bath & Bristol universities

 

ASTRAEA

Case study

ASTRAEA I (Autonomous Systems Technology Related Airborne Evaluation & Assessment) is a £32 million programme which forms part of the National Aerospace Technology Strategy (NATS). The programme has undertaken pioneering work researching the many complex technologies needed to satisfy new unmanned air systems (UAS) airspace regulations through a holistic and robust systems approach and has been unique in directly addressing the key ASTRAEA objective. The South West RDA has invested £2.1 million in regional industry including Rolls-Royce, Cobham and Thales.

Some key achievements

  • Cobham - a dedicated team of eight people was created for the three-year period of ASTRAEA. Cobham sub-contracted c. 50% of its ASTRAEA work, primarily to SMEs. Within the South West this equated to >£600k.
  • Thales - six posts were directly safeguarded during the duration of the ASTRAEA project. Four companies directly benefited from contracts placed on them. Businesses Assisted: eight engaged in new knowledge base collaboration
  • Rolls-Royce - To the end of 2008 Rolls-Royce reported that a total of 89 jobs had been safeguarded as a result of ASTRAEA and SWRDA funding. 279 people have gained additional skills as a result of ASTRAEA.

Conclusion

“Our overall conclusions based on the findings from our public and private sector stakeholder interviews, survey of SMEs and universities and analysis of impacts, are that the: Current direct net impacts generated by the Programme as a result of public sector support (including that from central Government and the Development Agencies) are 500 full time equivalent employees (FTEs) which equates to approximately £12.7m of gva for the UK economy.”

Source: PriceWaterhouseCoopers, ASTRAEA Programme: Phase One
Interim Evaluation, First Draft for Discussion. January 2009


IW (Integrated Wing)

Case study

Integrated Wing is a £34 million national collaborative programme to develop key future technologies and processes (Additive Layer Manufacturing and Rapid Material Disposition) are ready for the next generation aircraft which will demand a five fold increase in production rates. The South West RDA has invested £2.8 million in the programme. Consortium members include Airbus, Bath University, Messier-Dowty, GE Aviation, and Exeter University. IW feeds directly into the NGCW programme.

Some key achievements

Outputs achieved to date: 464 jobs created/ safeguarded. 74 businesses assisted to improve their performance. 40 businesses engaged in knowledge-based collaborations. 855 people assisted with their skills development. 1,381 Sq m workspace created. Eight PhDs supported at SW Regional Universities. 15 enquiries to use Composites Structures Developments Centre (CSDC) facilities of which eight have been completed. Eight enquiries resulted in active support being provided by CSDC specialists.

Conclusion

“Through the funding provided by SWRDA, Airbus UK expertise has been sustained and significantly enhanced to the point where Filton is now a recognized centre of excellence in ALM.”

Source: Project No SWR00775 Year 3 Monitoring & Evaluation Report April 2008-March 2009 by Airbus UK.

 

EFE (Environmentally Friendly Engine)

Case study

Environmentally Friendly Engine, is a £95 million industrial collaboration, led by aero-engine maker Rolls-Royce, to design and test technologies for more fuel efficient engines with reduced noise, carbon and nitrogen emissions. The three year project will run until 2010 and is part of the UK's five-year National Aerospace Technology Strategy. Investment by the South West RDA amounts to £2.5 million in Rolls-Royce to develop a new gas turbine test facility on site at Filton.

Some key achievements

Outputs achieved to date: 63 Jobs created/ safeguarded. Eight businesses assisted to improve their performance. 122 people assisted in their skills development. 500 Sq m of workspace created. £2.33m private sector investment.

Conclusion

The investment will:

  • Improve the efficiency and environmental impact of the gas turbine engine and goes some considerable way to meeting the goals set by the Advisory Council for Aeronautics Research in Europe (ACARE)
  • Provide essential funding to provision a state-of-the-art test facility for this project and also to enable future large civil engine demonstrators to be tested at Filton for the first time. Currently, Filton is focused on defence and marine activities.
  • Equip Bristol to complete with other locations with aspirations to attract such high value–added work.
  • Provide a platform for sustainable growth across the SW supply chain industry and will support access to future global civil engine markets.

Source: EFE Rolls-Royce M&E Plan V8 March 2007

 

NGCW (Next Generation Composite Wing)

Case study

NGCW is a £104 million national collaborative project of 16 companies including South West consortium members Airbus and GE Aviation, to investigate and develop technologies for analysis, design, simulation, manufacturing, assembly and system integration related to advanced composite wing structures. It is aimed at meeting the ever more stringent environmental and cost requirements of regulators, and of airlines and their passengers. The South West RDA invested £8 million over three years to acquire a range of equipment which will strengthen the capability of the Composites Structures Development Centre in Bristol. In the South West the programme is led by Airbus with Bath and Bristol universities.

Some key achievements

Output Targets: 650 Jobs created/ safeguarded. 400 businesses assisted to improve their performance. 65 businesses engaged in knowledge based collaborations. £23.35m public and private sector investment levered. 900 people assisted to improve their skills development.

Conclusion

Airbus UK and its supply chain, including GKN, GE Aviation and Messier-Dowty, will be well positioned to compete for work share on the next generation of Airbus programmes. Success has the potential to deliver significant growth for Airbus and the South West supply chain as well as securing the UK and the region as the Airbus Centre of Excellence for aircraft wing design and manufacture for the future.

Airbus UK spends approx. £750m annually in the SW regional supply chains. Should the technology be successfully developed it is expected that this value will increase to over £1 billion.

Source: NGCW Airbus M&E Plan October 2009

Further information

Date case study written: January 2010

Themes: Strategic leadership and intelligence and Future growth sectors

Contact: South West RDA press office by email news.enquiries@southwestrda.org.uk or telephone 01392 229389

 Airbus Composite Centre